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FORFS5102
FS5/102 102mm Brush Draught Excluder 3M Length Aluminium Carrier
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FS5/102 102mm Brush Draught Excluder 3M Length Aluminium Carrier
In stock
Delivery Information
| Delivery Time Frame | Delivery Information |
| Next Working Day By 1PM | When an order is placed by 3pm for next working day on certain items |
| Standard Delivery | Usually delivered in 2 to 4 working days |
| Delivery Charges | |
| UK Mainland | Prices start at £3.95 for very small items, £6.50 for small, £9.50 for medium and £20 for large/long items |
| Scottish Highlands & Islands, Northern Ireland & Ireland | Prices from £30, please see our delivery page for more info. |
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£171.00
Incl. VAT
£142.50
Excl. VAT
Incl. VAT
Excl. VAT
Incl. VAT
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Description
Professional Gap Sealing with the FS5/102 102mm Brush Draught Excluder
Large industrial entryways, warehouse rolling shutters, aircraft hangars, and agricultural outbuildings face constant exposure to unpredictable weather. When substantial clearances exist beneath or around commercial doors, external elements penetrate deep into your facility. Uncontrolled airflow quickly drives up winter heating bills, allows wind-driven dirt and ambient road grime to spoil inventory, and creates continuous noise pollution across work areas. In addition, irregular flooring or structural movement can cause metal doors to vibrate violently in strong winds, producing distracting rattles and unnecessary mechanical wear.
The FS5/102 102mm Brush Draught Excluder 3M Length Aluminium Carrier provides an immediate, heavy-duty solution designed to conquer wide structural voids. Built with a generous 102mm nylon filament projection housed inside a sturdy 180-degree upright mill finish aluminium profile, this commercial-grade brush strip establishes a flexible barrier that conforms effortlessly over uneven concrete, worn thresholds, and expansion joints. The dense brush array glides smoothly without catching or binding, creating an effective deterrent against cold draughts, unwanted light ingress, dust, and outdoor debris while keeping internal workspace temperatures comfortably regulated.
Whether you are outfitting a newly built distribution centre, refurbishing farm storage, or sealing high-traffic sectional overhead doors, this 3-metre brush seal package delivers dependable endurance. Engineered from resilient Type 6 nylon filaments locked into a protective electro-galvanised steel spine, the brush fibers withstand repeated friction and broad temperature fluctuations without losing their shape. It serves as both an environmental seal and a dependable mechanical guide that quietens rattling doors, supporting clean, safe, and energy-efficient facilities across the UK.
Comprehensive Multi-Stage Performance Architecture
Stage 1 Advanced Weather and Thermal Barrier
Large commercial entrances lose immense amounts of heated or conditioned air when wide gaps remain exposed at floor level. The deep 102mm brush depth acts as a dense thermal baffle, breaking up gusting crosswinds and retaining ambient warmth indoors throughout demanding winter months.
Because thousands of individual Type 6 nylon filaments mesh closely together, the seal blocks whistling cold draughts while continuing to allow smooth, uninterrupted door movement across rough or grooved industrial floor finishes.
Stage 2 Particulate and Contaminant Exclusion
Warehousing environments, fabrication plants, and food packaging bays must maintain strictly regulated hygiene standards. Airborne dust, road debris, and blown fallen leaves consistently slip beneath unsealed bottom rails, contaminating stored inventory and creating slipping hazards.
This dense barrier forms an effective physical shield against loose particulates and crawling insects. The flexible bristles contour neatly around floor variations, intercepting outdoor debris before it can settle inside operational storage zones.
Stage 3 Acoustic Damping and Vibration Control
Wind loads pushing against expansive sliding leaves, folding partitions, and steel roller shutters often cause disruptive metal-on-metal shuddering. Fitting this upright carrier helps steady loose door panels against guide channels and sills.
The soft cushioning provided by dense nylon strands dampens mechanical vibration, silencing distracting rattles during harsh weather and significantly reducing airborne industrial noise from escaping to surrounding commercial premises.
Stage 4 Precision Mechanical Retention
The assembly is anchored by a high-grade electro-galvanised steel core wire and spine, holding each filament bundle firmly within the 33mm mill finish aluminium extrusion. This prevents bristle loss, even when subject to intense vehicle passage or constant sliding action.
Engineered for direct mechanical screw fixing, the 180-degree straight carrier sits flush on face-mounted or bottom-mounted profiles, ensuring reliable structural rigidity across the full 3-metre run.
Technical Specifications
| Specification | Standard / Material | Practical Details |
|---|---|---|
| Product Code | FS5/102 | Identifies the 102mm bristle depth model with 180 degree profile |
| Filament Material | Extruded Type 6 Nylon | Hard-wearing synthetic fibers offering exceptional bend recovery |
| Operational Temperature Range | -40°C to +100°C | Suitable for external freezing weather as well as high-heat production bays |
| Brush Projection Length | 102mm Bristle Trim | Designed specifically to close wide gaps, dips, and uneven threshold spaces |
| Carrier Length | 3.0 Metres (3000mm) | Supplied in continuous length, easily cut down with a standard hacksaw |
| Carrier Depth | 33mm Flange Depth | Provides generous surface area for stable mechanical fixing screws |
| Carrier Construction | Extruded Aluminium (Mill Finish) | Lightweight, rigid casing offering natural corrosion resistance outdoors |
| Internal Core and Backing | Electro-Galvanised Steel | Firmly locks nylon tufts in place to prevent bristle pull-out during movement |
Practical Installation and Custom Trimming Advice
Fitting the FS5/102 102mm Brush Draught Excluder 3M Length Aluminium Carrier is straightforward and can be adapted to almost any architectural configuration. To size the unit for a specific opening, follow these practical steps:
- Carefully measure the exact width of your door leaf, bottom rail, or structural jamb.
- Slide the metal-backed brush strip out of the aluminium carrier track before cutting.
- Trim the aluminium profile with a clean hacksaw to the required dimension, deburring the cut edge.
- Cut through the steel backing spine of the brush strip using heavy-duty wire cutters or a junior hacksaw. Crimp the cut steel end lightly with pliers to ensure filaments remain permanently held.
- Slide the trimmed brush strip back into the aluminium carrier until flush.
- If the bristle height needs minor profiling over an angled step or cambered concrete floor, use sharp shears to taper the nylon tips gradually.
- Offer the assembled carrier up to the door surface, mark your fixing holes, drill through the 33mm flange, and secure with suitable self-tapping or timber screws.
The 180-degree straight profile allows the carrier to be mounted directly to vertical door faces or underneath horizontal bottom rails, making it a truly versatile draught exclusion solution across multiple industries.
Need Expert Guidance on Your Sealing Project?
If you are unsure whether the 102mm brush depth or upright carrier profile meets your building specification, our experienced architectural hardware specialists are here to assist with tailored advice and bulk project support.
Contact Our TeamSpecification
| Manufacturer | Formseal |
|---|---|
| Finish | Satin Anodised Aluminium |
| Dimensions | 3000mm x 102mm |